Devastator's upgrade

Offroad VW based vehicles have problems/insights all their own. Not to mention the knowledge gained in VW durability.
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Piledriver
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Re: Devastator's upgrade

Post by Piledriver »

Have been looking for an inline ATO fuse block to directly replace my factory setup, finally found these, then with the part# in hand a great example on Pelican parts:
http://forums.pelicanparts.com/porsche- ... ation.html

The blocks come in sets of 3 fuses and look similar to DIN rail mount, screw terminal, about the same density as the factory fuse box, a little narrower perhaps.

The distributor sells a 6 and 12 way fuse block at the moment:
http://store.chiefenterprises.com/Produ ... FP-ATO-S12

Cheap too. No cover.

Please buy a decent set of adjustable ratcheting crimpers for this sort of job, and use GOOD 3M or Belkin or good brand name crimp terminals, (the heat shrink/hot glue type if available), the wiring method used in that link is a case of HOW-NOT-TO do it.
You can use the NON-insulated die (with the raised nub) with the heat shrink terminals and adjustable crimpers, makes a bulletproof displacement crimp.

A good crimp is better than anyones soldering job. Always. Soldered wiring is just waiting to break.
Addendum to Newtons first law:
zero vehicles on jackstands, square gets a fresh 090 and 1911, cabby gets a blower.
EZ3.6 Vanagon after that.(mounted, needs everything finished) then Creamsicle.
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Devastator
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Re: Devastator's upgrade

Post by Devastator »

I must admit that I'm not a big fan of crimped connectors or buying $60 crimping pliers. I prefer soldered connections, but probably because I never had expensive crimping pliers to crimp with, and my crimps eventually failed. I'll see if my wiring buddy has some.
I have already purchased a new relay mount, new relays, (60A), and 2 new fuse blocks.
I'll post pictures as soon as possible.
Devastator's Build Thread

Sandrail

2.4 liter, supercharged Chevy Ecotec

"If everything seems under control, you're just not
going fast enough."
Mario Andretti
tikotiko
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Re: Devastator's upgrade

Post by tikotiko »

Like I said before im not looking forward to the wiring uuuggghhh. Im gonna go with the easiest cheapest probably most ghetto way
I just wanna drive it that's it.
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dustymojave
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Re: Devastator's upgrade

Post by dustymojave »

Ol'fogasaurus wrote:...
(KISS).

Remember that by using relays you can reduce the work going through the ignition switch. You can even switch the relay on or off by using a switched ground.
"KISS"...

Dev,
you have a switch - to control a relay - to control the other relays - ...
BAJA-IT wrote:...
I run that same breaker box on my race car, no relays at all, has worked fine for 18 years.
"KISS"...

"Parts not included cannot fail and cost no money."
-- attributed to Charles F. Kettering, co-founder of Delco, inventor of the automobile electric starter, leaded gasoline, the electric cash register and some 140 other patents.
Richard
Lake LA, Mojave Desert, SoCal
Speed Kills! but then...So does OLD AGE!!
Tech Inspection: SCCA / SCORE / HDRA / ARVRA / A.R.T.S. OffRoad Race Tech - MDR, MORE, Glen Helen BajaCup
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'58 Baja with 955K Miles and counting
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Piledriver
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Re: Devastator's upgrade

Post by Piledriver »

Re: Kettering, you forgot the biggee, something that most people use every day... Kettering Ignition.
(Inductive switched ignitions (AKA points/coil) and evolved derivatives used to today, and likely for a long time to come)

You are still better off switching with a sealed relay than a (usually) cheap-ass switch.(this absolutely includes VW ignition switches)
The relay can be swapped in seconds, even just swapped around for troubleshooting, esp if socketed.
Addendum to Newtons first law:
zero vehicles on jackstands, square gets a fresh 090 and 1911, cabby gets a blower.
EZ3.6 Vanagon after that.(mounted, needs everything finished) then Creamsicle.
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Devastator
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Re: Devastator's upgrade

Post by Devastator »

dustymojave wrote:Dev,
you have a switch - to control a relay - to control the other relays - ...
This was EXACTLY my response to my buddy when I'd learned he'd wired my sandrail that way. What do you know, it has now failed.
Piledriver wrote:You are still better off switching with a sealed relay than a (usually) cheap-ass switch.(this absolutely includes VW ignition switches)
The relay can be swapped in seconds, even just swapped around for troubleshooting, esp if socketed.
Agreed! I tried the "wire from battery. to switch, to lights" trick. Bad idea.
Devastator's Build Thread

Sandrail

2.4 liter, supercharged Chevy Ecotec

"If everything seems under control, you're just not
going fast enough."
Mario Andretti
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Piledriver
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Re: Devastator's upgrade

Post by Piledriver »

You have to be careful at the auto parts stores, O'Reillys for instance used to sell "40A" relays for $5 made in China.
For ~$6 they had some made in England.

The extra ~buck buys you much better internal construction and better contacts, even though they have the same rating.
(and a metal mounting tab on the UK made version)

They don't seem to carry them online anymore, but it may be an in-store thing, but better relays are out there.
Even submersible ones.(dust proof)
Addendum to Newtons first law:
zero vehicles on jackstands, square gets a fresh 090 and 1911, cabby gets a blower.
EZ3.6 Vanagon after that.(mounted, needs everything finished) then Creamsicle.
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Devastator
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Re: Devastator's upgrade

Post by Devastator »

GF got me a bead roller for my Birthday, so I made a LED light bar cover. It snaps on and fits nicely.
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Devastator's Build Thread

Sandrail

2.4 liter, supercharged Chevy Ecotec

"If everything seems under control, you're just not
going fast enough."
Mario Andretti
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Devastator
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Re: Devastator's upgrade

Post by Devastator »

I got a great deal on aluminum deck plate, (.062 thick), from my local metal store, so I started a storage rack for oil containers, etc. for my GF's enclosed trailer.
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Devastator's Build Thread

Sandrail

2.4 liter, supercharged Chevy Ecotec

"If everything seems under control, you're just not
going fast enough."
Mario Andretti
Ol'fogasaurus
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Re: Devastator's upgrade

Post by Ol'fogasaurus »

Very cool! 8) I am looking at something like that too along with a combination shear, roller and brake. I currently am looking at a 12" unit but the argument with myself is still going on.

Lee
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Devastator
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Re: Devastator's upgrade

Post by Devastator »

I have a 16" hand shear and a 24" finger brake already. I think I need a shrinker/stretcher next. Maybe an English wheel after that. Already planning on building a pneumatic planishing hammer.
Last edited by Devastator on Mon Jun 08, 2015 3:06 pm, edited 1 time in total.
Devastator's Build Thread

Sandrail

2.4 liter, supercharged Chevy Ecotec

"If everything seems under control, you're just not
going fast enough."
Mario Andretti
Ol'fogasaurus
Posts: 17758
Joined: Mon Nov 13, 2006 10:17 pm

Re: Devastator's upgrade

Post by Ol'fogasaurus »

:roll: "The first liar never has a chance." Bwahahaha :lol:
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bajaherbie
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Re: Devastator's upgrade

Post by bajaherbie »

she sounds like a keeper.
Of all the paths you take in life, make sure a few of them are dirt.
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Devastator
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Re: Devastator's upgrade

Post by Devastator »

Ol'fogasaurus wrote::roll: "The first liar never has a chance." Bwahahaha :lol:
:?:
bajaherbie wrote:she sounds like a keeper.
Absofahreakinlutely! We stay in her RV when we go to the dunes and she has a 2014 RZR1000 to drive there. 8)
Devastator's Build Thread

Sandrail

2.4 liter, supercharged Chevy Ecotec

"If everything seems under control, you're just not
going fast enough."
Mario Andretti
Ol'fogasaurus
Posts: 17758
Joined: Mon Nov 13, 2006 10:17 pm

Re: Devastator's upgrade

Post by Ol'fogasaurus »

I met her and she is is the cats meow. Dev is a very lucky person to say the least.
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