Whiteline front adjustable sway bar install for std bug

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Bill K.
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Whiteline front adjustable sway bar install for std bug

Post by Bill K. »

After finding out I had installed my sway bar wrong through a post in this forum, I fixed it (I think) and wrote up some instructions. Edits/corrections welcome.

Originally, I had the shock bracket up side down which reduces ground clearance. Also, the bar rotated on the beam during a hard corner causing the tire to rub on the fender lip. I didn't have the U-bolts tight enough. Now the U-bolts are welded to the beam so they can't rotate. Fixing it took some work, but it's better this way. It handles nice now, even before final alignment, etc.

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Bill
Theo
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Post by Theo »

Nice, Wish I had this when I installed mine.

I added a 1inch square tubing to space the bar further away from the beam. This help create the clearance for the softest setting.

Theo
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Aurumen
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Post by Aurumen »

I'm just upset that you guys that bought the bars more recently than I did have the grey color instead of the gross blue bar that I have...hehe. Good work and good tips. I too had to learn the hard way on some of that stuff.

Nick
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KDF Lad
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Post by KDF Lad »

I had the exact same problems. Good tips.
Theo
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Post by Theo »

Well the blue paint is giving way to rust quickly. Must be realy crapy paint it's only been installed for 6 months or so.

Did you guys have any problems witht he shock bolts working loose?

Theo

Aurumen wrote:I'm just upset that you guys that bought the bars more recently than I did have the grey color instead of the gross blue bar that I have...hehe. Good work and good tips. I too had to learn the hard way on some of that stuff.

Nick
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Bill K.
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Post by Bill K. »

The silver coating is hard core. Seems like an epoxy. Wish Whiteline would have improved the mounting too...

Theo -- did you make window cutouts in the shock mount brackets. If not, maybe yours are rubbing on the shock and working the nut loose as the shock pivots.
Theo
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Post by Theo »

I did not cut a window but I ground it to fit. I will double check to make sure it is not rubbing my Koni shocks. :shock: The window looks to give better clearance.

Theo
Bill K. wrote: Theo -- did you make window cutouts in the shock mount brackets. If not, maybe yours are rubbing on the shock and working the nut loose as the shock pivots.
Victor H
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Post by Victor H »

Hi Bill,
Looks really good and should work nicely for you. I wish John would adapt these instructions and ship them with the bars.
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akokarski
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Post by akokarski »

Does anybody have pictures of how the install looks like?


Thanks,
Anton
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Marc
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Post by Marc »

akokarski wrote:Does anybody have pictures of how the install looks like?...
Click on instructions in Bill's first post.
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akokarski
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Post by akokarski »

ah, didn't realize that's a link.

thanks!
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akokarski
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Post by akokarski »

hm another question has anyone installed/worked with whiteline for narrowed link pin beam? it's the bar that mounts to the bottom of the lower tube of the beam

Thanks,
Anton
Ozzie
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Post by Ozzie »

My bar rubbed the shock towers too. I didn't like the idea of cutting/grinding the towers as that was my first idea. Instead, I fabbed up some more pillow blocks (1/4" thick) to stack behind the ones that came in the kit. It did two things. 1: It gets the bar off the shock towers, & 2: It moves the whole bar forward, so while I'm in the 21mm adjustment (where I run it), the link bolts are vertical above the center hole in the lower mount keeping it from being an eccentric mount and possibly twisting.
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Rip
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Post by Rip »

just a tip if you don't like the idea of welding u bolts to the lower beam, you can buy some exhaust flanges like these

http://store.summitracing.com/partdetai ... toview=sku

then bolt the u bolts through them into the brackets, mine have held for some time. i forget the size though

rip
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