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Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Mon May 30, 2011 6:49 pm
by kubelguy13
Here's what the engine is going in.
My 68 deluxe daily driver.

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Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Mon May 30, 2011 8:33 pm
by kubelguy13
Cut my pushrods finally.Here's a few pictures. Too busy with work to test the lift again yet.
Set it up like turbobaja's with a few washers under the square.Cut with a pipe cutter and then filed to match lengths. Tried a grinder disc but it was a little harsh and hot.

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Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Wed Jun 01, 2011 11:43 pm
by kubelguy13
Berg pulley machined with trigger wheel tig welded in by Mario Velotta.

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Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Sun Jun 26, 2011 12:26 pm
by kubelguy13
Small update

I finally cut my pushrods, sealed my cylinder head nuts with aviation gasket sealer and pulled my old motor to prepare for the 2276.

I Spent some time on the old motor,1776cc, installing new vw vitone main seal and new pushrod tubes and seals(sealed with the 'right stuff') and new oil pump even though there's only a few thousand miles on it. Its going to the local tire shops 67 bus.

I was wondering what pressure plate I should use with a 2276 turbo on a stock 68 bus transmission? I have the empi copy of the KEP I balanced to my flywheel, the KEP I I just pulled from my 1776 and a new KEPII in the parts pile. I'm thinking of running a SACHES disc to see if it can handle it.

Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Wed Jul 06, 2011 12:05 pm
by kubelguy13
T4 oil cooler

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original VW
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welded fan
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Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Wed Jul 06, 2011 12:08 pm
by kubelguy13
I want to modify my megasquirt to run an aquamist fast acting valve.

Here's my MS1 v2.2 from TheDubshop modified by Mario for Boost control and EDIS and a fan control output.IThese mods are so clean and nicely layed out. I hope I don't mess it all up.
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Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Wed Jul 06, 2011 12:42 pm
by kubelguy13
Lots of updates today and I am too busy to finish any one procedure.


Heres the bus on blocks. I figured since I am pulling the motor for the 2276 to go in I might as well finally setup my parking brake cables.Wheels were corroded from winter driving as well. It is my daily driver. The bus has front and rear rotors and calipers from a 1983 944. Drop plates and custom rear bracket from OldSpeed to mount the Porsche rotor with hub for parking brake.
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Its gonna be lower now
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front
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rear
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hopefully I don't pinch this
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From inside the hub
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caliper mount
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Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Thu Jul 07, 2011 6:56 pm
by kubelguy13
Finally got my turbo

GT2560R

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Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Thu Jul 07, 2011 10:02 pm
by MarioVelotta
Good choice! I was also thinking about one of those :)

Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Fri Jul 08, 2011 5:33 pm
by Humpty
MarioVelotta wrote:Good choice! I was also thinking about one of those :)
Lovely turbo.... Got one on my Bug.... You'll really like the way it spools!

Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Mon Jul 11, 2011 12:32 am
by kubelguy13
Time to get a header onto this engine. Just need to get around that early bay bus brace.

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Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Mon Jul 11, 2011 2:06 am
by Humpty
Really interested to see how you do this.... I'm about to enter into the same stage of my project.... But unlike my Bug (I fabricated the zorst from scratch), I think I'll start with a sidewinder and go from there.... In my case, it's a low boost engine, so wall thickness should not really be an issue.... But yours on the other hand.....

Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Mon Jul 11, 2011 8:57 am
by kubelguy13
Humpty wrote:Really interested to see how you do this.... I'm about to enter into the same stage of my project.... But unlike my Bug (I fabricated the zorst from scratch), I think I'll start with a sidewinder and go from there.... In my case, it's a low boost engine, so wall thickness should not really be an issue.... But yours on the other hand.....
I was thinking the same thing,but then the turbo needs to fit either to the right of the engine like the muffler on a sidewinder or up in the battery tray area I think. And it would be nice to have heater boxes in Canada.

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Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Mon Jul 11, 2011 5:32 pm
by Humpty
Yeah your right.... I'm thinking just under the battery tray would be ideal... One of things I don't like about the sidewinder exhaust is that you have to remove the muffler for valve adjustments.... This would be a thing of the past if the turbo was placed there.... High enough to be clear of damage, protected from road debris to some extent but the rear guard 'flap' and outer body work, and away from the engine bay and engine it's self....

Re: 2276 TURBO MEGASQUIRT BUILD

Posted: Mon Jul 11, 2011 5:48 pm
by kubelguy13
I have changed rocker arms and pushrods without removing exhaust.
I want a custom header though.