Oil Pressure and Connecting Rod Clearances

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BajaT4
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Oil Pressure and Connecting Rod Clearances

Post by BajaT4 »

As my engine warms up, I gradually lose oil pressure. At 180 degrees I need to keep the engine above 1000 RPM or the light goes on and the gauge reads about 5 psi. This hasn't always been the case.

Engine is a 2270, DPR crank, CB type 1 H beam rods, Web cam, Raby balanced, etc.

Summer of 2004 my engine developed a knock which ended up being a piston pin too tight which caused the connecting rod to wear .008" into the crankshaft. The rod was also worn about the same .008". I replaced the rod, had Jake rebalance all of the rods and replaced the rod bearings. Rod to crankshaft on 3 of the 4 rods is about .020" and the fourth is .028"

Early 2005, I had a sticking pressure relief plunger problem that resulted in ZERO oil pressure. I cleaned up the plunger seating area with an end mill and shimmed the heck out of the plunger. I did limp home about 5 miles with the OP light :shock: on but do run synthetic oil.

I've got the engine apart now with the intent of putting a full flow setup on it BUT I also need to fix the oil pressure issue. .028" is at the high end for rod endfloat limits. Should I get the crank repaired and will that fix the oil pressure problem or should I be looking somewhere else?

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OriginalCustoms
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Post by OriginalCustoms »

Another thought is to check the oil pump to case clearances. I've heard of a couple of cases that were too large for the oil pump and resulted in low oil pressure. Just another thought.
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BajaT4
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Post by BajaT4 »

Good point. Before I took the engine apart, I pulled the pump and checked cover to pump and case to pump clearances. All good.
MASSIVE TYPE IV
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Post by MASSIVE TYPE IV »

.028 is a bit too open for me... Typicaly my engines run with .018-.020.

I would check the internal oil pump clearances as well.

At this point it's hard to say what the best remedy would be- let me think about it.
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BajaT4
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Post by BajaT4 »

Actually, I'll be purchasing a new pump from you in the next month so the oil pump won't be a problem!
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BajaT4
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Post by BajaT4 »

My plan was to get the crank welded locally by a crankshaft shop. As long as they replace material in the groove, balance shouldn't be an issue. With a Raby pump kit, new bearings since the engine is apart anyways and the .008" gap filled, I would think that my oil pressure problem would go away. Those are the only variables that I can see that changed.

I think the crank was modified by DPR originally. I would feel a little more confident in sending the crank to them for repair or do you have anyone else that may be better qualified at this type of repair?
seahag
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Post by seahag »

I would suggest returning it to the original maker and let them remedy the problem. After all it is their product.
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dstar5000
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Post by dstar5000 »

I'm sure DPR would rather you send it to them.

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BajaT4
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Post by BajaT4 »

Jake do you have contact information for DPR?
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